Robotised nano manufacturing: current developments and future trends

D.T. Phama, Z. Wanga, S. Sua, P.T.N. Phama, M. Yanga, S. Fatikowb

aCardiff University, Cardiff, UK
bUniversität Oldenburg, Oldenburg, Germany

♦ Nano manufacturing

      Controlled manipulation, handling and assembly of objects, and manufacture of nano materials, devices and systems with nanoscale accuracy.

♦ Nano manipulation robot System structure

     [Human-machine interface]+[controller]+[actuators;end-effectors / handling tools]+[sensors]

♦ Robotised nano manufacturing

      Nano objects can be pushed or pulled, bent, twisted, cut, picked and placed, positioned, oriented, assembled, etc to build the desired nano patterns, structures, devices and systems.

♦ Nano motion and positioning

    Actuator:piezoelectric actuators;

    Disadvantages:hysteresis, relaxation and drift effects;

    Development:closed-loop control systems.

♦SPM-based nano vision and manipulation

    First demonstration:used an SPM to position xenon atoms on nickel, iron atoms on copper, and carbon monoxide molecules on platinum by Eigler’s group  in IBM.

    Major problems

    1) not suitable for 3D operations due to their physical structures;

    2) too slow as imaging and manipulation cannot be done at the same time.

Example:IBM logo written with xenon atoms by IBM

ibmlogo

♦ Nano gripping and 3D handling

 Main methods:

    1) “gripping” using surface forces; 

   

    2) pick and place nano objects is to use specially designed grippers.

Example:A scanning electron micrograph of tweezers by P.Boggild

1PB

Example:FP5 project-ROBOSEM used nano robots working in the chamber of a SEM.

1ROBOSEM

 

Example:ROBOSEM  6-DOF platform by EPFL.

1EPFL

 ♦ Object-oriented nano manipulation

    Real-time object pattern recognition :  deal with the precise interactions between the end-effector of the robot and the object to be manipulated to remove the errors caused by environmental variations and instrument inaccuracy.

♦ Versatile 3D nano handling

    1)  Modular robotic manipulation systems;

    2) Flexibility, adaptability, equipment compatibility, and ease of maintenance.

♦ Automatic or semi-automatic 3D nano assembly.

    Robotic nano assembly:automated techniques for nano gripping, optimal path planning, nano force detection, and overload protection. 

 ♦ Nano rapid prototyping and rapid tooling

    Nano manufacturing robot could be used as a tool for nano rapid prototyping or tooling.

Example: nano stamper with an array of nano tubes.

♦ Hybrid nano handling and  manufacturing

    Task:nano lithography;cutting ;electro-chemical machining;

    Example:[a robotised nano manufacturing system] +[self-assembly/ 'top-down’].

 

♦ Key problem

    Lack of tools, techniques and systems for mass manufacturing nano products;

 

♦ Present bottleneck

    Automation of nano manufacturing  for Robotised nano manufacturing.