Mechanics & Equipment for sheetmetal forming using reconfigurable tooling

Mechanics & Equipment for sheetmetal forming using reconfigurable tooling

  • The mechanism of forming is similar to that of conventional dies since the ends of discrete elements are usually smoothened
  • Conventional sheet metal press is used and main difference is in toolings
  • As for conventional sheet metal forming, only one tool is required for operations such as stretch forming. The use of reconfigurable punch and die have also been investigated by researchers [16, 17] as illustrated in figure 3
  • There is a similarity in the technology of reconfigurable tool proposed by various researchers. Differences arise in the method of positioning and clamping the discrete elements and the method of smoothening the discontinuous surface of the tool
  • Contributions have been made by Nakajima [18]  Pinson [19], Walczyk and Hardt [16],  Papazian [20]    (figure 4) and owodunni et al [17]
reconfigurable punch and die large-scale reconfigurable tool
 

 

[16] Walczyk D F and Hardt DE. Design and analysis of reconfigurable discrete dies for sheet metal forming, J of Manufacturing Systems, 17, 6, 1998, 436-454. [17] Owodunni O O, Diaz-Rozo J, and Hinduja S. Development and Evaluation of a Low-Cost Computer Controlled Reconfigurable Rapid Tool, Computer-Aided Design and Applications, 1, 1-4, 2004, 101-108. [18] Nakajima, N., A newly developed technique to fabricate dies and electrodes with wires,Bull of JSME, Vol. 12 No. 54, 1969, 1546-1554. [19] Pinson, G. T., Apparatus for forming sheet metal, US patent no. 4212188, July 1980. [20] John M. Papazian, Elias L. Anagnostou, Robert J. Christ, Jr., David Hoitsma, Patricia Ogilvie, and Robert C. Schwarz, Tooling For Rapid Sheet Metal Parts Production, 6th Joint FAA/DoD/NASA Conf. on Aging Aircraft, San Francisco, CA, USA, September 16-19, 2002.

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