Development of an artificial neural network for defects prediction in metal forming
In bulk forming processes the prediction of ductile fractures and flow defects is a very important task. Generally the ductile fracture criteria are utilized for the estimation of damage accumulated by the material during the deformation. The principal defect of this approach is that each criterion gives a good result for some processes, instead not a good performance is obtained in relation to other processes. Thus, a considerable advantage is obtained by the implementation of a tool able to predict ductile fracture occurrence independently by the particular process analyzed. The aim of this paper is the development of an artificial neural network which can predict the occurrence of fracture with no dependence by a particular criterion. The paper presents the procedure leading to the choice of the most performing network. In particular, the impact of different network architectures (number of neurons and layers), transfer functions, input vectors, data structures, learning rules was analyzed. The implemented neural network can recognize fracture occurrence in a wide range of bulk forming processes and gives very performing results.

We think that ANN are very performing tools to manage implicit knowledge such as in the presented application. In fact we could not utilise an analytical function linking the input variable to fracture occurrence. Thus, SA GAs were not taken into account but maybe in the next future we will try to apply such approaches.
As the acceptable percentage error is concerned, we utilised such level since network prediction in terms of fracture occurrence was very satisfactory.
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Hello, Could you pls explain your preference to Neural Nets and not other AI techniques such as Simulated Annealing or GA? And also don't you think fixing the acceptable percentage error to 3% is quite high?
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