Accuracy &Economics of sheetmetal forming using reconfigurable tooling

Accuracy & Economics of sheetmetal forming using reconfigurable tooling

  • The accuracy of the sheetmetal formed depends the accuracy with which the discrete elements are positioned, the smoothening of surface of the discrete elements and springback (Fig. 6)
  • It is possible to compensate for spring back and other size variations using techniques such as experimental determination of the deformation transfer function and FEA method [20]
  •  Papazian et al [20] reports that a reduction to 1/8th and 1/3rd of the current tool fabrication cycle time and labour hour respectively is obtained
  • Owodunni et al [17], showed  that it is possible to achieve great savings in the capital investment to the extent that the cost of a reconfigurable tool can be comparable to that of a conventional die
Wiggle forming
[17] Owodunni OO, Diaz-Rozo J, and Hinduja S. Development and Evaluation of a Low-Cost Computer Controlled Reconfigurable Rapid Tool, Computer-Aided Design and Applications, 1, 1-4, 2004, 101-108. [20] John M. Papazian, Elias L. Anagnostou, Robert J. Christ, Jr., David Hoitsma, Patricia Ogilvie, and Robert C. Schwarz, Tooling For Rapid Sheet Metal Parts Production, 6th Joint FAA/DoD/NASA Conf. on Aging Aircraft, San Francisco, CA, USA, September 16-19, 2002.

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